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智汇湾节能科技(佛山)有限公司 SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD. 铝型材挤压滑出台 | 二流体喷雾冷却系统 智能

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2026.06.09
智汇湾节能科技(佛山)有限公司 SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD. 铝型材挤压滑出台 | 二流体喷雾冷却系统 智能 · 创新 核心优势 节电 >70% 提速 10-25% 成品率 提升2%+ 核心技术 压缩空气 + 冷却水 → 高效混合腔 → 精密雾化喷嘴 → 型材均匀冷却 水雾颗粒≤50μm,全域覆盖均匀 搭载多点红外线测温系统,智能匹配喷雾点位与输出功率,保证型材各区域温度均匀 跟随生产挤压节拍动态变化,全自动调节冷却功率,适配产线运行节奏 智能温控系统,冷却效率提升 300% 可无缝对接现有挤压生产线,免大幅改线 适用范围 建筑铝型材 | 工业铝型材 | 汽车轻量化部件 | 新能源电池壳体 | 3C电子散热型材 | 航空航天铝材 客户实测数据 适配1000吨挤压机 · 年产1000吨工况 吨电耗:45 kWh → 12 kWh → 节电73% 挤压速度:7 mm/s → 8 mm/s → 提速15% 成品率:88% → 90% → 提升2% 冷却时间:45秒 → 15秒 → 缩短67% 年度经济效益测算 系统额定功率:13.5KW | 按年产1000吨型材核算 年度节省电费:约 18 万元 年新增产能:约 250 吨 年减少废品损耗:约 100 万元 综合年增收效益:约 138 万元 产品参数 设备额定功率:13.5KW 适配挤压机:600T - 10000T 冷却介质:压缩空气 + 工业软化循环水 雾化粒径:≤50μm 测温控制:多点红外线测温,智能控温,随挤压节拍自动调节冷却功率 控制系统:PLC + 触摸屏,支持远程监控 安装周期:3-7 个工作日 喷嘴布局:定制化设计,全覆盖冷却区 整机寿命:≥10 年,核心部件 5 年质保 资质认证 发明专利 2 项 | 实用新型专利 5 项 智汇湾节能科技(佛山)有限公司 SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD. 电话:17766312249(张经理)微信同号 邮箱:yandufei@163.com 地址:广东省佛山市南海区铝协大厦B1102室 展会专属优惠 免费上门勘察,定制专属冷却方案 展会现场签约立享 9 折优惠 设备首年核心部件免费维保 【第2面:英文版】 SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD. 智汇湾节能科技(佛山)有限公司 ALUMINUM EXTRUSION SLIDE-OUT TABLE | TWO-FLUID SPRAY COOLING SYSTEM INTELLIGENT · INNOVATION CORE ADVANTAGES Energy Saving >70% Speed Boost 10-25% Yield Rate Improvement +2% CORE TECHNOLOGY Compressed Air + Cooling Water → High-Efficiency Mixing Chamber → Precision Atomizing Nozzle → Uniform Profile Cooling Atomized water droplet size ≤50μm, achieving full and even coverage across the entire cooling zone Equipped with multi-point infrared temperature measurement system, intelligently matching spray points and output power to ensure uniform temperature distribution across all profile areas Dynamically follows the extrusion production rhythm, fully automatically adjusting cooling power to seamlessly adapt to production line operating pace Intelligent temperature control system, boosting cooling efficiency by 300% Can be seamlessly integrated into existing extrusion production lines with no major modification required APPLICATIONS Architectural Aluminum Profiles | Industrial Aluminum Profiles | Automotive Lightweight Components | New Energy Battery Casings | 3C Electronics Heat Dissipation Profiles | Aerospace Aluminum Profiles FIELD TEST DATA Compatible with 1000T Extruder · Annual Output of 1000T Power Consumption per Ton: 45 kWh → 12 kWh → Energy Saving 73% Extrusion Speed: 7 mm/s → 8 mm/s → Speed Boost 15% Yield Rate: 88% → 90% → Improvement +2% Cooling Time: 45 sec → 15 sec → Time Reduction 67% ANNUAL ECONOMIC BENEFITS System Rated Power: 13.5KW | Calculated Based on Annual Output of 1000T Annual Electricity Cost Savings: Approximately ¥180,000 / 25 , 000 𝐴 𝑛 𝑛 𝑢 𝑎 𝑙 𝐶 𝑎 𝑝 𝑎 𝑐 𝑖 𝑡 𝑦 𝐼 𝑛 𝑐 𝑟 𝑒 𝑎 𝑠 𝑒 : 𝐴 𝑝 𝑝 𝑟 𝑜 𝑥 𝑖 𝑚 𝑎 𝑡 𝑒 𝑙 𝑦 250 𝑇 𝑜 𝑛 𝑠 𝐴 𝑛 𝑛 𝑢 𝑎 𝑙 𝑆 𝑐 𝑟 𝑎 𝑝 𝑅 𝑒 𝑑 𝑢 𝑐 𝑡 𝑖 𝑜 𝑛 𝑆 𝑎 𝑣 𝑖 𝑛 𝑔 𝑠 : 𝐴 𝑝 𝑝 𝑟 𝑜 𝑥 𝑖 𝑚 𝑎 𝑡 𝑒 𝑙 𝑦 ¥ 1 , 000 , 000 / 25,000AnnualCapacityIncrease:Approximately2智汇湾节能科技(佛山)有限公司
SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD.
铝型材挤压滑出台 | 二流体喷雾冷却系统
智能 · 创新

核心优势

节电 >70%
提速 10-25%
成品率 提升2%+

核心技术

压缩空气 + 冷却水 → 高效混合腔 → 精密雾化喷嘴 → 型材均匀冷却

水雾颗粒≤50μm,全域覆盖均匀
搭载多点红外线测温系统,智能匹配喷雾点位与输出功率,保证型材各区域温度均匀
跟随生产挤压节拍动态变化,全自动调节冷却功率,适配产线运行节奏
智能温控系统,冷却效率提升 300%
可无缝对接现有挤压生产线,免大幅改线
适用范围

建筑铝型材 | 工业铝型材 | 汽车轻量化部件 | 新能源电池壳体 | 3C电子散热型材 | 航空航天铝材

客户实测数据
适配1000吨挤压机 · 年产1000吨工况

吨电耗:45 kWh → 12 kWh → 节电73%
挤压速度:7 mm/s → 8 mm/s → 提速15%
成品率:88% → 90% → 提升2%
冷却时间:45秒 → 15秒 → 缩短67%

年度经济效益测算
系统额定功率:13.5KW | 按年产1000吨型材核算

年度节省电费:约 18 万元
年新增产能:约 250 吨
年减少废品损耗:约 100 万元
综合年增收效益:约 138 万元

产品参数

设备额定功率:13.5KW
适配挤压机:600T - 10000T
冷却介质:压缩空气 + 工业软化循环水
雾化粒径:≤50μm
测温控制:多点红外线测温,智能控温,随挤压节拍自动调节冷却功率
控制系统:PLC + 触摸屏,支持远程监控
安装周期:3-7 个工作日
喷嘴布局:定制化设计,全覆盖冷却区
整机寿命:≥10 年,核心部件 5 年质保

资质认证

发明专利 2 项 | 实用新型专利 5 项

智汇湾节能科技(佛山)有限公司
SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD.

电话:17766312249(张经理)微信同号
邮箱:yandufei@163.com
地址:广东省佛山市南海区铝协大厦B1102室

展会专属优惠

免费上门勘察,定制专属冷却方案
展会现场签约立享 9 折优惠
设备首年核心部件免费维保
【第2面:英文版】
SMARTWAY ALUMINUM EXTRUSION TECHNOLOGIES (FOSHAN) CO., LTD.
智汇湾节能科技(佛山)有限公司
ALUMINUM EXTRUSION SLIDE-OUT TABLE | TWO-FLUID SPRAY COOLING SYSTEM
INTELLIGENT · INNOVATION

CORE ADVANTAGES

Energy Saving >70%
Speed Boost 10-25%
Yield Rate Improvement +2%

CORE TECHNOLOGY

Compressed Air + Cooling Water → High-Efficiency Mixing Chamber → Precision Atomizing Nozzle → Uniform Profile Cooling

Atomized water droplet size ≤50μm, achieving full and even coverage across the entire cooling zone
Equipped with multi-point infrared temperature measurement system, intelligently matching spray points and output power to ensure uniform temperature distribution across all profile areas
Dynamically follows the extrusion production rhythm, fully automatically adjusting cooling power to seamlessly adapt to production line operating pace
Intelligent temperature control system, boosting cooling efficiency by 300%
Can be seamlessly integrated into existing extrusion production lines with no major modification required
APPLICATIONS

Architectural Aluminum Profiles | Industrial Aluminum Profiles | Automotive Lightweight Components | New Energy Battery Casings | 3C Electronics Heat Dissipation Profiles | Aerospace Aluminum Profiles

FIELD TEST DATA
Compatible with 1000T Extruder · Annual Output of 1000T

Power Consumption per Ton: 45 kWh → 12 kWh → Energy Saving 73%
Extrusion Speed: 7 mm/s → 8 mm/s → Speed Boost 15%
Yield Rate: 88% → 90% → Improvement +2%
Cooling Time: 45 sec → 15 sec → Time Reduction 67%

ANNUAL ECONOMIC BENEFITS
System Rated Power: 13.5KW | Calculated Based on Annual Output of 1000T

Annual Electricity Cost Savings: Approximately ¥180,000 / 
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[第3屏] 本屏功能定义:30kw Parking Water Heater - core technical parameters analysis page. [氛围/风格] professional industrial style, clear parameter layout, technical sense, clean and uncluttered. [元素布局] product placed at upper center, keep the shape and color consistent with input image. Below the product add a parameter information card with four sections, arranged in 2 rows and 2 columns. Each section has icon + parameter name + parameter value + user benefit description. Keep the product outline and all components exactly same as the original image, do not change any structure. Background add subtle circuit lines as decoration not affecting text reading. [光影质感] uniform soft lighting, product in upper half bright and clear, parameter card in lower half with light background and clear text, good layering of light and shadow. [配色色系] global background color: #f5f7fa (light grey), product main color consistent with original, card background #ffffff, text #333333, parameter highlight blue #007acc. [视角构图] top-down composition, product on top half, parameter card on bottom half, centered layout, stable visual balance. [文字版式] top title: "Core Technical Parameters", all main words capitalized. 4 parameter blocks: 1. "Heating Power: 30kW", "Quickly Warm Up Your Vehicle", 2. "Voltage: 12V/24V", "Wide Compatibility for Most Vehicles", 3. "Fuel Tank: 10L Integrated", "No Extra Installation Required", 4. "Fuel Consumption: 0.3-0.8L/h", "Energy Saving and Long Endurance". All text pure English, every first letter capitalized, clear hierarchy, no chinese characters. [比例分辨率] 1:1 ratio, 1000*1000 resolution, text all clear and legible. [负向提示词] wrong parameter, product deformation, color mismatch, chinese characters, text disorder, blurry, cluttered layout, fake data.[第3屏] 本屏功能定义:30kw Parking Water Heater - core technical parameters analysis page.
[氛围/风格]  professional industrial style, clear parameter layout, technical sense, clean and uncluttered.
[元素布局] product placed at upper center, keep the shape and color consistent with input image. Below the product add a parameter information card with four sections, arranged in 2 rows and 2 columns. Each section has icon + parameter name + parameter value + user benefit description. Keep the product outline and all components exactly same as the original image, do not change any structure. Background add subtle circuit lines as decoration not affecting text reading.
[光影质感] uniform soft lighting, product in upper half bright and clear, parameter card in lower half with light background and clear text, good layering of light and shadow.
[配色色系] global background color: #f5f7fa (light grey), product main color consistent with original, card background #ffffff, text #333333, parameter highlight blue #007acc.
[视角构图] top-down composition, product on top half, parameter card on bottom half, centered layout, stable visual balance.
[文字版式] top title: "Core Technical Parameters", all main words capitalized. 4 parameter blocks: 1. "Heating Power: 30kW", "Quickly Warm Up Your Vehicle", 2. "Voltage: 12V/24V", "Wide Compatibility for Most Vehicles", 3. "Fuel Tank: 10L Integrated", "No Extra Installation Required", 4. "Fuel Consumption: 0.3-0.8L/h", "Energy Saving and Long Endurance". All text pure English, every first letter capitalized, clear hierarchy, no chinese characters.
[比例分辨率] 1:1 ratio, 1000*1000 resolution, text all clear and legible.
[负向提示词] wrong parameter, product deformation, color mismatch, chinese characters, text disorder, blurry, cluttered layout, fake data.
[第3屏] 本屏功能定义:30kw Parking Water Heater - core technical parameters analysis page. [氛围/风格] professional industrial style, clear parameter layout, technical sense, clean and uncluttered. [元素布局] product placed at upper center, keep the shape and color consistent with input image. Below the product add a parameter information card with four sections, arranged in 2 rows and 2 columns. Each section has icon + parameter name + parameter value + user benefit description. Keep the product outline and all components exactly same as the original image, do not change any structure. Background add subtle circuit lines as decoration not affecting text reading. [光影质感] uniform soft lighting, product in upper half bright and clear, parameter card in lower half with light background and clear text, good layering of light and shadow. [配色色系] global background color: #f5f7fa (light grey), product main color consistent with original, card background #ffffff, text #333333, parameter highlight blue #007acc. [视角构图] top-down composition, product on top half, parameter card on bottom half, centered layout, stable visual balance. [文字版式] top title: "Core Technical Parameters", all main words capitalized. 4 parameter blocks: 1. "Heating Power: 30kW", "Quickly Warm Up Your Vehicle", 2. "Voltage: 12V/24V", "Wide Compatibility for Most Vehicles", 3. "Fuel Tank: 10L Integrated", "No Extra Installation Required", 4. "Fuel Consumption: 0.3-0.8L/h", "Energy Saving and Long Endurance". All text pure English, every first letter capitalized, clear hierarchy, no chinese characters. [比例分辨率] 1:1 ratio, 1000*1000 resolution, text all clear and legible. [负向提示词] wrong parameter, product deformation, color mismatch, chinese characters, text disorder, blurry, cluttered layout, fake data.[第3屏] 本屏功能定义:30kw Parking Water Heater - core technical parameters analysis page.
[氛围/风格]  professional industrial style, clear parameter layout, technical sense, clean and uncluttered.
[元素布局] product placed at upper center, keep the shape and color consistent with input image. Below the product add a parameter information card with four sections, arranged in 2 rows and 2 columns. Each section has icon + parameter name + parameter value + user benefit description. Keep the product outline and all components exactly same as the original image, do not change any structure. Background add subtle circuit lines as decoration not affecting text reading.
[光影质感] uniform soft lighting, product in upper half bright and clear, parameter card in lower half with light background and clear text, good layering of light and shadow.
[配色色系] global background color: #f5f7fa (light grey), product main color consistent with original, card background #ffffff, text #333333, parameter highlight blue #007acc.
[视角构图] top-down composition, product on top half, parameter card on bottom half, centered layout, stable visual balance.
[文字版式] top title: "Core Technical Parameters", all main words capitalized. 4 parameter blocks: 1. "Heating Power: 30kW", "Quickly Warm Up Your Vehicle", 2. "Voltage: 12V/24V", "Wide Compatibility for Most Vehicles", 3. "Fuel Tank: 10L Integrated", "No Extra Installation Required", 4. "Fuel Consumption: 0.3-0.8L/h", "Energy Saving and Long Endurance". All text pure English, every first letter capitalized, clear hierarchy, no chinese characters.
[比例分辨率] 1:1 ratio, 1000*1000 resolution, text all clear and legible.
[负向提示词] wrong parameter, product deformation, color mismatch, chinese characters, text disorder, blurry, cluttered layout, fake data.